Bringing Medical Devices to Japan: How Are They Classified and What Are the Regulatory Pathways?

Japan represents a significant and sophisticated market for medical devices, driven by an aging population, advanced healthcare infrastructure, and a strong demand for innovative medical technologies. However, accessing this market requires navigating a detailed and risk-based regulatory framework established under the "Act on Securing Quality, Efficacy and Safety of Products Including Pharmaceuticals and Medical Devices" (PMD Act or Yakkiho). Unlike pharmaceuticals, medical devices have their own dedicated chapter and specific regulatory considerations within the PMD Act, acknowledging their diverse nature and technological characteristics. Understanding Japan's medical device classification system, the corresponding regulatory pathways—ranging from notification to third-party certification and full pre-market approval—and the critical quality management system requirements is paramount for manufacturers and distributors.

Defining "Medical Devices" (医療機器 - Iryōkiki) in Japan

Article 2, Paragraph 4 of the PMD Act defines a "medical device" as an instrument, machine, appliance, or similar product (excluding regenerative medicine products) intended for use in the:

  • Diagnosis, treatment, or prevention of diseases in humans or animals; or
  • Affecting the structure or functions of the human or animal body.

This definition is broad and encompasses a wide range of products, from simple items like surgical scalpels and tongue depressors to complex implantable devices, diagnostic imaging systems, and even standalone software intended for medical purposes (Software as a Medical Device or SaMD).

In-Vitro Diagnostics (IVDs - 体外診断用医薬品 - Taigai Shindan-yō Iyakuhin):
It is important to note that In-Vitro Diagnostics, despite their Japanese nomenclature including the term "pharmaceuticals" (医薬品 - iyakuhin), are primarily regulated under the medical device framework within the PMD Act. They have their own risk classification and are subject to similar market entry pathways (notification, certification, or approval) and Quality Management System (QMS) requirements as other medical devices.

The determination of whether a product qualifies as a medical device hinges on its intended use and mechanism of action, as assessed against the criteria set forth in the PMD Act and related MHLW notifications and guidance documents.

The Central Role of the Marketing Authorization Holder (MAH)

As with pharmaceuticals, the concept of the Marketing Authorization Holder (MAH - 製造販売業者 - seizō hanbai gyōsha) is central to the regulation of medical devices in Japan. The MAH is the legal entity responsible for all aspects of a medical device's quality, safety, and efficacy on the Japanese market, including obtaining pre-market authorization, ensuring QMS compliance throughout the supply chain, and conducting post-marketing vigilance.

Foreign companies wishing to place medical devices on the Japanese market must either:

  1. Establish a business entity in Japan and obtain an MAH license for medical devices (医療機器製造販売業許可 - iryōkiki seizō hanbai-gyō no kyoka).
  2. Appoint a licensed MAH in Japan to act on their behalf.

MAH licenses for medical devices are categorized (e.g., Type 1, Type 2, Type 3) based on the risk classification of the devices the MAH intends to handle, requiring different levels of internal systems and qualified personnel, including a Marketing Supervisor-General for Medical Devices.

Risk-Based Classification of Medical Devices (医療機器のクラス分類)

Japan employs a risk-based classification system for medical devices, which is largely harmonized with international principles (e.g., those developed by the Global Harmonization Task Force (GHTF), now the International Medical Device Regulators Forum (IMDRF)). This system categorizes devices into four main classes based on the potential risk they pose to patients or users:

  • Class I: General Medical Devices (一般医療機器 - Ippan Iryōkiki)
    • These are devices with a low risk to the human body.
    • Examples: Surgical knives, stethoscopes, tweezers, x-ray film, some non-invasive medical software with minimal risk.
    • Regulatory Pathway: The MAH must submit a Pre-market Marketing Notification (製造販売届出 - seizō hanbai todokede) to the Pharmaceuticals and Medical Devices Agency (PMDA). Generally, no product-specific pre-market review by PMDA or a Registered Certification Body (RCB) is required for Class I devices themselves, but the MAH must ensure compliance with QMS requirements and essential principles.
  • Class II: Controlled Medical Devices (管理医療機器 - Kanri Iryōkiki)
    • These devices pose a moderate risk to the human body.
    • Examples: MRI systems, ultrasound diagnostic equipment, electronic thermometers, hearing aids, dental cements, some powered surgical instruments, certain types of SaMD.
    • Regulatory Pathway:
      • Pre-market Certification (第三者認証 - daisansha ninshō) by an RCB: The majority of Class II devices that are designated by the MHLW are eligible for pre-market certification by an RCB. RCBs (登録認証機関 - tōroku ninshō kikan) are third-party organizations accredited by the MHLW to assess conformity to Japan's Essential Principles (基本要件基準 - kihon yōken kijun) and applicable Japanese Industrial Standards (JIS) or recognized international standards.
      • Pre-market Approval (承認 - shōnin) by MHLW: Certain Class II devices that are not suitable for RCB certification (e.g., those lacking established certification standards, novel devices within this class, or those requiring specialized PMDA review) require full pre-market approval by the MHLW, following a review by the PMDA.
  • Class III: Specially Controlled Medical Devices (高度管理医療機器 - Kōdo Kanri Iryōkiki)
    • These devices pose a high risk to the human body, are often implantable, or are critical for sustaining life or health.
    • Examples: Pacemakers, artificial heart valves, coronary drug-eluting stents, hemodialysis machines, implantable orthopedic devices.
    • Regulatory Pathway: Pre-market Approval (承認 - shōnin) by the MHLW after a rigorous scientific and technical review conducted by the PMDA.
  • Class IV: Specially Controlled Medical Devices (高度管理医療機器 - Kōdo Kanri Iryōkiki)
    • These devices pose the highest risk, are often life-supporting or life-sustaining, or present a significant potential public health risk if they fail.
    • Examples: Implantable cardioverter-defibrillators (ICDs), artificial hearts, certain novel and highly invasive therapeutic devices.
    • Regulatory Pathway: Pre-market Approval (承認 - shōnin) by the MHLW after the most stringent level of review by the PMDA.

Special Categories within Specially Controlled Medical Devices:
The PMD Act also defines sub-categories for devices requiring specialized management:

  • Specified Conservative Therapy Medical Devices (特定保守管理医療機器 - tokutei hoshu kanri iryōkiki): These are devices (regardless of their Class I-IV risk) that require specialized knowledge and skills for their maintenance, inspection, and repair to ensure ongoing safety and performance (e.g., ventilators, infusion pumps, large diagnostic imaging systems like CT scanners). MAHs for these devices have additional obligations regarding establishing and implementing proper maintenance plans.
  • Installation Management Medical Devices (設置管理医療機器 - setchi kanri iryōkiki): These devices require specialized expertise for their installation to ensure they function correctly and safely (e.g., large X-ray systems, hospital gas piping systems).

Regulatory Pathways in Detail

The pathway to market for a medical device in Japan is dictated by its risk classification:

1. Pre-market Marketing Notification (Class I Devices)

This is the simplest pathway. The MAH for a Class I device must submit a notification dossier to the PMDA. This dossier typically includes information about the MAH, the manufacturing sites (which must be compliant with QMS), the device's general description, intended use, and a declaration of conformity to Japan's Essential Principles for medical devices. No substantive pre-market review of the device's safety and efficacy by the PMDA is generally conducted before marketing can commence, although the PMDA may review the notification for administrative completeness.

2. Pre-market Certification by a Registered Certification Body (RCB) (Most Class II Devices)

For many Class II devices, the MAH applies to an MHLW-accredited RCB.

  • Role of RCBs: RCBs are independent, third-party organizations authorized to conduct conformity assessments and issue marketing certificates for designated Class II devices.
  • Conformity Assessment: The RCB reviews the technical documentation submitted by the MAH to assess whether the device complies with Japan's Essential Principles and relevant recognized standards (e.g., JIS for medical devices, ISO/IEC standards). This may involve evaluating design data, risk management files, and verification/validation studies.
  • QMS Audit: A crucial part of the certification process is an audit of the relevant manufacturing sites (both domestic and foreign) to ensure compliance with Japan's QMS Ordinance. This audit may be conducted by the RCB itself or through arrangements under MRAs.
  • Issuance of Certificate: If the device and QMS meet all requirements, the RCB issues a marketing certificate, which allows the MAH to market the device in Japan.

3. Pre-market Approval by MHLW/PMDA (Some Class II, All Class III & IV Devices)

This is the most rigorous pathway.

  • Application Dossier (STED Format): The MAH submits a comprehensive application dossier to the PMDA, often using the Standardized Technical Documentation (STED) format, which aligns with IMDRF principles. This dossier includes:
    • Detailed device description, intended use, principles of operation.
    • Design and manufacturing information.
    • Risk management report.
    • Pre-clinical study data (e.g., biocompatibility testing per ISO 10993, mechanical testing, electrical safety testing, animal studies if applicable).
    • Clinical trial data (治験 - chiken): Required for many Class III and IV devices, and for novel Class II devices, to demonstrate safety and efficacy/performance in the Japanese population or under Japanese clinical practice. Clinical trials must comply with Japan's Good Clinical Practice (GCP) standards for medical devices. The necessity and scope of clinical data depend on the device's novelty, risk, and availability of existing clinical evidence.
  • PMDA Review: The PMDA conducts a thorough scientific and technical review of the dossier, often involving consultations with external experts and advisory committees.
  • QMS Conformity Assessment: The PMDA (or an RCB on its behalf for certain aspects) assesses the QMS compliance of the manufacturing sites. This often involves on-site inspections for higher-risk devices or new manufacturing facilities.
  • MHLW Approval: Based on a positive recommendation from the PMDA, the MHLW grants the final marketing approval.

Quality Management System (QMS) for Medical Devices

Compliance with a robust Quality Management System is a cornerstone of medical device regulation in Japan.

  • MHLW Ordinance No. 169 (QMS Ordinance - QMS省令 - QMS shōrei): This ordinance (医療機器及び体外診断用医薬品の製造管理及び品質管理の基準に関する省令) establishes the QMS requirements for MAHs and manufacturers (including foreign manufacturers) of medical devices and IVDs. It is heavily based on the international standard ISO 13485 ("Medical devices – Quality management systems – Requirements for regulatory purposes").
  • Scope: The QMS must cover all relevant stages of a device's lifecycle, including design and development, manufacturing, purchasing, packaging, labeling, storage, distribution, installation (if applicable), and servicing.
  • Key Elements: Risk management, design controls, supplier controls, process validation, corrective and preventive actions (CAPA), traceability, and documentation are critical components.
  • Audits: MAHs and manufacturing sites are subject to periodic QMS conformity assessments (audits) conducted by the PMDA or an RCB to obtain and maintain their licenses, registrations, and product approvals/certifications.

Manufacturing and Importation of Medical Devices

  • Domestic Manufacturing: Facilities in Japan engaged in manufacturing medical devices (including activities like design, assembly, sterilization, final testing, packaging, and labeling) must obtain a Manufacturing License for medical devices (医療機器製造業許可 - iryōkiki seizō-gyō no kyoka) from the MHLW or prefectural governor. This license is site-specific and categorized based on the scope of activities performed. QMS compliance is mandatory.
  • Foreign Manufacturer Registration (外国製造業者登録 - Gaikoku Seizōgyōsha Tōroku): Foreign sites that manufacture medical devices intended for the Japanese market must be registered with the MHLW (formerly known as "accreditation"). This registration (PMD Act, Article 23-2-4) also requires demonstrating QMS compliance, typically verified through PMDA/RCB QMS surveys (document-based or on-site inspections).

Post-Marketing Requirements

Regulatory oversight does not end once a device is on the market.

  • Good Vigilance Practice (GVP): MAHs must establish and maintain GVP systems to collect, evaluate, and report adverse events, malfunctions, and other safety information to the PMDA.
  • Post-Marketing Surveillance/Studies (PMS/PMSs - 製造販売後調査・試験): For higher-risk or novel devices, the MHLW may require the MAH to conduct post-marketing surveillance or specific studies as a condition of approval or certification to gather additional data on long-term safety, performance, or effectiveness in real-world use.
  • Periodic Re-assessment: Marketing approvals and certifications are often subject to periodic review or renewal, which may involve reassessment of QMS compliance and post-marketing data.
  • Maintenance for Specified Conservative Therapy Medical Devices: MAHs of these devices must ensure that proper maintenance and repair can be carried out by qualified personnel.

Recent Developments and Considerations

The Japanese medical device regulatory system continues to evolve:

  • International Harmonization: Japan actively participates in IMDRF, and its regulations and guidance often reflect efforts towards international harmonization (e.g., adoption of STED format, alignment with ISO standards).
  • Unique Device Identification (UDI): Japan has been progressively implementing a UDI system to enhance device traceability and post-marketing surveillance. Manufacturers need to comply with labeling and database registration requirements for UDI.
  • Emergency Approval System: The 2022 amendments to the PMD Act introduced an emergency approval pathway (Article 23-2-8) for medical devices critically needed during public health emergencies, allowing for expedited market access based on a different benefit-risk assessment.

Conclusion

Bringing medical devices to the Japanese market requires a thorough understanding of a sophisticated, risk-based regulatory system. Key elements include accurate device classification, selection of the appropriate regulatory pathway (notification, certification, or approval), establishment of a compliant Quality Management System (aligned with MHLW Ordinance No. 169/ISO 13485), and fulfillment of the responsibilities of a Marketing Authorization Holder. For foreign manufacturers, securing Foreign Manufacturer Registration is also a critical step. While the pathways can be complex, Japan's framework aims to ensure that medical devices available to patients are safe, effective, and of high quality, while also striving to facilitate access to beneficial innovations. Early strategic planning, diligent preparation of technical and clinical documentation, and robust QMS implementation are essential for successful market entry and sustained compliance.